forthbridge wrote:1: Is it possible to under-fill a 777 in a manner similar to the 'Gimli' 767? (Note that this does not imply I am aiming any thought that the 777 was)
Possible, yes. Likely? Not in this case. The aircraft was being fueled in a country using metric unit on an aircraft using metric gauges. Gimli happened because of a failure to convert properly between metric and imperial units due to a failed gauge. In addition, the inoperable gauge refueling procedure was not properly followed, resulting in unnecessary calculations being performed leading to the failed conversion. In this case, no such conversion would have been required, although I suspect we would have heard if there was an INOP fuel gauge on the airplane already. The 777's fuel gauges are very reliable and I only had 1 occasions of an INOP gauge during my time at Denver on a 777 and it was due to the fact the valve lights on that tank were INOP so I had to manually fuel the airplane and not rely on the auto system to shutoff properly.
2: On larger aircraft, does the 'percentage' of fuel make any difference to available pressure feed to the engines?
Not usually. All pressure is created by the fuel pumps. They should be able to create a constant pressure until such time as the pump pickup becomes uncovered.
3a: On fuel contamination, what is the primary worry? Water in the fuel or some other contaminant?
Water is the primary, but there could also be things like dirt, rust, and other particulates that can get into the fuel from pipelines and truck fuel tanks.
b: Is there any form of fuel filtration in-line from the tanks to the engines? Assuming filthy fuel could these clog up?
Yes there are screens, but depending on the amount of contamination, it is certainly possible to clog the filter which could then result in a filter bypass and the contamination reaching the engine potentially causing a shutdown. If it's a large "slug" of contamination that enters the system at the same time (as does happen) it's possible to overwhelm the filter screen and then shutdown the engines within a matter of moments.
c: Assuming the other fuel theory - lack of - is there any thought as to how a leak could occur?
Every single joint, connection, and inspection panel could potentially spring a leak due to flexing during flight over repeated flights. Also, any removable fitting can come loose. Everything is safety wired to hopefully prevent anything coming loose, but safety wire can break, so it's possible. However, with the systems on the 777, any time the projected fuel on arrival drops below the required reserves on landing, it will scream at you that you're not going to have enough fuel. Had that happened, the crew would have reported that situation and diverted to a suitable airfield short of Heathrow.
d: Is the reserve on large AC so low that contamination bad enough to ruin fuel left?
Depends on how much contamination there is and where it's at (i.e. floating or settled). Think of this - in a 777, a mere
inch of fuel in one of the main tanks represents almost 200 gallons of fuel. So it's not hard to have plenty of fuel left in the tanks but still get contamination into the fuel pickups.